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Abstract
Ergonomic conditions in small manufacturing industries were investigated. Twenty seven managers of small manufacturing industries participated in the study. Old equipment and machines, poorly designed workplaces, lack of systematic planning, layout and organization, unsafe working conditions and poor environment were found common to these industries. Fifty-nine percent of companies indicated having equipment older than 15 years. Fifty-two percent of company managers reported receiving complaints of fatigue from their workforce, 41% complaints of back pain, and 33% complaints of upper-body pain. Seventy eight percent of companies reported a noisy environment (above 90 dBA) while 63% reported a hot environment. Management in 44% of the companies acknowledged failure to ensure safety rules and 48% did not provide training on manual material handling. Lack of skills in ergonomics and training, communication and resources are believed to be some of the factors contributing to the poor ergonomic conditions in a sample of small manufacturing industries in Malaysia.
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References
- AYOUB, M.A. 1990a. Ergonomic deficiencies: I. Pain at work. Journal of Occupational Medicine, 32: 52-57.
- AYOUB, M.A. 1990b. Ergonomic deficiencies: II. Probable causes. Journal of Occupational Medicine, 32: 131-136.
- BURRI, G.J. and HELANDER, M.G. 1991. A field study of productivity improvements in the manufacturing of circuit boards. International Journal of Industrial Ergonomics, 7: 207-215.
- DAS, B. 1987. An ergonomic approach to designing a manufacturing work system. International Journal of Industrial Ergonomics, 1: 231-240.
- DAS, B. and GRADY, R.M. 1983. Industrial workplace layout design: An application of engineering anthropometry. Ergonomics, 26: 433-443.
- DAS, B. and SENGUPTA, A. 1996. Industrial workstation design: A systematic ergonomic approach. Applied Ergonomics, 27: 157-163.
- DAS, B. and SHIKDAR, A. 1999. Participative versus assigned production standard setting in a repetitive industrial task: a strategy for improving worker productivity. International Journal of Occupational Safety and Ergonomics, 5: 417-430.
- GARDNER, D., CROSS, J.A., FONTAYNE, P.N., CARLOPIO, J. and SHIKDAR, A. 1997. Mechanical equipment injuries in small manufacturing businesses. Proceedings of the 13th Triennial Congress of the International Ergonomics Association , 109-111, Tempere, Finland.
- GRANDJEAN, E. 1982. Fitting the task to the man: An ergonomic approach. Taylor and Francis, London, UK.
- HASSELQUIST, R.J. 1981. Increasing manufacturing productivity using Human Factors principles. Proceedings of the Human Factors Society – 25th Annual Meeting, 204-206.
- KONZ, S. 1983. Work design: Industrial Ergonomics. (2nd edition), Grid Columbus, Ohio, USA.
- MELAMED, S., LUZ, J., NAJEMSON, T., JUCHA, E., and GREEN, M. 1989. Ergonomic stress levels, personal characteristics, accident occurrence and sickness absence among factory workers. Ergonomics, 9: 1101-1110.
- SANDERS, M.S. and McCORMIC, E.J. 1992. Human Factors in Engineering and Design. (6th edition), McGraw Hill, New York, USA.
- SCHNAUBER, H. 1986. Ergonomics and productivity as reflected in a new factory. Trends in Ergonomics/Human Factors III, Karwowski Ed., Elsevier Science Publishers, 459-465.
- SHIKDAR, A., CARLOPIO, J., CROSS, J., STANLEY, P. and GARDNER, D. 1993. Mechanical equipment injuries in small businesses. In Ergonomics in a Changing World, Proceedings of the Ergonomics Society of Australia, 199 - 205, Perth, Australia.
- SHIKDAR, A.A. and DAS, B. 1995. A field study of worker productivity improvements. Applied Ergonomics, 26: 21-27.
- RESNIK, M.L. and ZANOTTI, A. 1997. Using ergonomics to target productivity improvements. Computers and Industrial Engineering, 33: 185-188.
- RAYAN, J.P. 1987. A study of safety in man-machine systems. In Asfour (Ed.), Trends in Ergonomics/Human Factors, IV, 505-511.
- RAYAN, J.P. 1989. A study of selected ergonomic factors in occupational safety. Advances in Industrial Ergonomics and Safety I, Anil Mital (Ed), Taylor and Francis, 359-364.
- ZAIDEL, D. 1989. Ergonomics and safety in small manufacturing shops (SMS). Advances in Industrial Ergonomics and Safety I, Anil Mital (Ed), Taylor and Francis, 391-397.
References
AYOUB, M.A. 1990a. Ergonomic deficiencies: I. Pain at work. Journal of Occupational Medicine, 32: 52-57.
AYOUB, M.A. 1990b. Ergonomic deficiencies: II. Probable causes. Journal of Occupational Medicine, 32: 131-136.
BURRI, G.J. and HELANDER, M.G. 1991. A field study of productivity improvements in the manufacturing of circuit boards. International Journal of Industrial Ergonomics, 7: 207-215.
DAS, B. 1987. An ergonomic approach to designing a manufacturing work system. International Journal of Industrial Ergonomics, 1: 231-240.
DAS, B. and GRADY, R.M. 1983. Industrial workplace layout design: An application of engineering anthropometry. Ergonomics, 26: 433-443.
DAS, B. and SENGUPTA, A. 1996. Industrial workstation design: A systematic ergonomic approach. Applied Ergonomics, 27: 157-163.
DAS, B. and SHIKDAR, A. 1999. Participative versus assigned production standard setting in a repetitive industrial task: a strategy for improving worker productivity. International Journal of Occupational Safety and Ergonomics, 5: 417-430.
GARDNER, D., CROSS, J.A., FONTAYNE, P.N., CARLOPIO, J. and SHIKDAR, A. 1997. Mechanical equipment injuries in small manufacturing businesses. Proceedings of the 13th Triennial Congress of the International Ergonomics Association , 109-111, Tempere, Finland.
GRANDJEAN, E. 1982. Fitting the task to the man: An ergonomic approach. Taylor and Francis, London, UK.
HASSELQUIST, R.J. 1981. Increasing manufacturing productivity using Human Factors principles. Proceedings of the Human Factors Society – 25th Annual Meeting, 204-206.
KONZ, S. 1983. Work design: Industrial Ergonomics. (2nd edition), Grid Columbus, Ohio, USA.
MELAMED, S., LUZ, J., NAJEMSON, T., JUCHA, E., and GREEN, M. 1989. Ergonomic stress levels, personal characteristics, accident occurrence and sickness absence among factory workers. Ergonomics, 9: 1101-1110.
SANDERS, M.S. and McCORMIC, E.J. 1992. Human Factors in Engineering and Design. (6th edition), McGraw Hill, New York, USA.
SCHNAUBER, H. 1986. Ergonomics and productivity as reflected in a new factory. Trends in Ergonomics/Human Factors III, Karwowski Ed., Elsevier Science Publishers, 459-465.
SHIKDAR, A., CARLOPIO, J., CROSS, J., STANLEY, P. and GARDNER, D. 1993. Mechanical equipment injuries in small businesses. In Ergonomics in a Changing World, Proceedings of the Ergonomics Society of Australia, 199 - 205, Perth, Australia.
SHIKDAR, A.A. and DAS, B. 1995. A field study of worker productivity improvements. Applied Ergonomics, 26: 21-27.
RESNIK, M.L. and ZANOTTI, A. 1997. Using ergonomics to target productivity improvements. Computers and Industrial Engineering, 33: 185-188.
RAYAN, J.P. 1987. A study of safety in man-machine systems. In Asfour (Ed.), Trends in Ergonomics/Human Factors, IV, 505-511.
RAYAN, J.P. 1989. A study of selected ergonomic factors in occupational safety. Advances in Industrial Ergonomics and Safety I, Anil Mital (Ed), Taylor and Francis, 359-364.
ZAIDEL, D. 1989. Ergonomics and safety in small manufacturing shops (SMS). Advances in Industrial Ergonomics and Safety I, Anil Mital (Ed), Taylor and Francis, 391-397.